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REFERENCE OBJECT

LONG CHIP SCREWS, 10 METERS

  • Crack detection and examination of the entire screw

  • Repair of damage in the core

  • Repair of stainless steel lining that has become loose and/ or worn down

  • Build-up and hard welding of outer diameter

  • Composite coating of the sides of the wings

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Before we start the work, we always conduct a survey with measurement and evaluation of the damage. After the repair is completed, we measure the results in our quality control.

10 meter long chip screws after repair
Rotor_chips_feed.jpg

ROTOR CHIP FEED

  • Hard coating with very hard material on the outer diameter (dia = 780) and grinding to finished dimensions with very tight tolerances

  • Repair of other hard welds and building up of plates in pockets

  • PTA coating and machining of worn bearing seats on the pins

FEEDING SCREW CHIPS

  • Crack indication, examination and measurement

  • Replacement of one turn of the propeller wing and hard coating of this new part

  • Replacement of acid-resistant sheet metal around the core

  • Repair of the hard weld on the remaining part of the propeller wings

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Before we start the work, we always conduct a survey with measurement and evaluation of the damage. After the repair is completed, we measure the results in our quality control.

Feed screw_chips.jpg
Surftech Renovated Eccentric Shaft

ECCENTRIC SHAFT

Our surface coatings combined with a full mechanical workshop make us a unique emergency workshop. If you have equipment that rotates and/or is exposed to aggressive environments, Surftech can help you.

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Here, an eccentric shaft has been completely renovated.

DOSING SCREW

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• Direction of damaged wings
• Replacement of damaged sections of the wings and hard coating of the new outer surfaces
• Reinforcement of the wings where the material thickness approaches the minimum dimensions

• Ceramic composite coating of the feed zone where there is extra wear (gray coating)

• Repair of damaged hard surfaces
• Repair of damaged bearing and seal locations through PTA coating and machining

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Before we start the work, we always conduct a survey with measurement and evaluation of the damage. After the repair is completed, we measure the results in our quality control.

Dosing screw.jpg
Surftech_gearbox.jpg

GEAR SHAFT

Here we have repaired and applied a new surface coating to a gear shaft that has been worn down by the ravages of time and debris in the machinery.

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Our service increased the lifespan of the component, saving both time and money for our customer.

DRIVE SHAFT

We can repair one or more drive shafts either as separate projects, or in conjunction with the renovation of the screw(s).

 

  • Measurement and straightness check

  • Cleaning of damaged locations

  • PTA coating with hard acid-resistant material

  • Circular grinding to finished dimensions

Driveshaft Before and After Surftech
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